Minggu, 17 Mei 2009

Stepper Motor Controller Introduction


Stepping motors may be seen as electric motors without any commutators. Generally, each windings in the motor are only a portion of a stator, then rotor can be a permanent magnet or, also a variable reluctance motor, the jagged cylinder block of a certain magnetically softer material. Every commutation need to be dealt outwardly by a motor controller, and generally, a motors and controllers are configured to allow that the motor can get you be held back at any permanent spot and also being revolved in any way. Many steppers can be stepped at specific audio frequencies, permitting those to spin rather rapidly, and with the adequate controller, they can be began and halted "on a dime" during the controlled orientation.

In a few applications, there's a option between employing servomotors and stepping motors. These kinds of motors give comparable chances for accurate aligning, but they vary in a few characteristics. Servomotors necessitate control systems for analog feedback of certain types. Generally, it requires the potentiometers to offer feedback on the rotor positioning, and a few mcircuitry mix push the current through the motor reciprocally relative to the deviation between the desirable position and the present positioning.

In creating a alternative between steppers and servos, a few problems need to be dealt; which of those will count depends upon the practical application. For instance, the positioning repeatability performed with the stepping motor depends upon the motor rotor geometry, at the same time the positioning repeatability through with the servomotor in general depends upon the potentiometer stability and different analog parts in the feedback loop.

Stepping motors may be employed in straightforward open-loop control systems; those are typically appropriate for arrangements that run at low speedups with static loadings, but closed-loop system can be crucial for high accelerations, especially if they need variable loadings. If the stepping motor in the open-loop control arrangement is over-torqued, every cognition of rotor positioning is mixed-up and the arrangement need to be re-initialized.

Working principle of Stepper Motor Controller

I need to describe on the working principle on stepper motor controller.
You have a lot of type of stepper motors. Bipolar type, Unipolar type, Multi-phase type Single-phase type, ... Single-phase stepper motor is frequently employed on quartz watch.
I need to describe the working principle of the two phase unipolar PM model stepper motor.

For the PM type stepper motor, the static magnet is employed for coils and rotor are fixed at stator. A stepper motor type which features four poles is displayed in the image above. With this motor, the rotor step angle is ninety degrees.

And for four poles, the bottom and the top and both side are a pair. X coil, X' coil and Y coil, Y' coil equate respectively. For instance, X coil and X' coil are placed at the lower and upper pole. Y coil and Y' coil are bundled up to the pole direction and become thw opposite if the electric current is applied on the coil.
The motor turn is operated by the electrical current which streams into X, X', Y and Y'. The speed of rotor rotational and its turn direction will be controlled by the turn.